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TENNANT 5680
SCRUBBER DRYER
OPERATOR MANUAL
Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury,
Gloucestershire, GL20 8NB.
Tel: 01684 850777 Fax: 01684 850707
Email: [email protected] Web: www.clemas.co.uk
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Inhaltsverzeichnis

Seite 1 - OPERATOR MANUAL

TENNANT 5680 SCRUBBER DRYER OPERATOR MANUAL Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury,

Seite 2 - CONTENTS

OPERATION95680 330459 (10--00)STEERING HANDLESThe steering handles control the machine speedand direction.Forward: Rotate the steering handles forward

Seite 3

OPERATION5680 330459 (10--00)10Stop: Release the steering handles.The steering console height is adjustable.Adjust: Turn the console adjustment knobco

Seite 4 - SAFETY PRECAUTIONS

OPERATION115680 330459 (10--08)SCRUB SWITCHThe scrub switch controls the scrubbingoperations.Lower brushes and start scrubbing: Press the topof the sw

Seite 5

OPERATION5680 330459 (3--08)12HOURMETERThe hourmeter records the number of hours themachine has been powered on. This information isuseful when servic

Seite 6

OPERATION135680 330459 (10--08)ec- H2O SWITCH (OPTION)The ec--H2O switch (option) enables the ec--H2O(electrically converted water) system. When theec

Seite 7

OPERATION5680 330459 (10--08)14SOLUTION FLOW LEVERThe solution flow lever controls the amount ofsolution flow to the floor.Increase: Push the lever fo

Seite 8

OPERATION155680 330459 (10--00)SOLUTION TANK HOSEThe solution tank hose is used to drain thesolution tank. The drain hose plug is removed byturning th

Seite 9

OPERATION5680 330459 (10--00)16STOP ARMThe stop arm prevents the solution tank from fullyclosing when the tank is lowered. Push the arm into lower the

Seite 10 - OPERATION

OPERATION175680 330459 (6--05)HOW THE MACHINE WORKSThe scrub components of the machine are asolution tank, scrub brushes or pads, a squeegee,a vacuum

Seite 11

OPERATION5680 330459 (3--08)18FaST SCRUBBING SYSTEM (OPTION)The FaST (Foam Scrubbing Technology) systemoperates by injecting the FaST PAK concentratea

Seite 12

CONTENTS15680 330459 (10--08)CONTENTSPageSAFETY PRECAUTIONS 3...OPERATION 5...OPERATOR RESPONSIBILITY 5...

Seite 13

OPERATION195680 330459 (10--08)ec- H2O SYSTEM (OPTION)The ec--H2O (electrically converted water) systemoperates by producing electrically activated wa

Seite 14

OPERATION5680 330459 (10--08)20PRE-OPERATION CHECKLISTCheck over this list of items before operating themachine:- Check under the machine for leaks.-

Seite 15

OPERATION215680 330459 (11--05)INSTALLING FaST PAK AGENT (OPTION)NOTE: Machine must be equipped with the FaSToption before the FaST PAK agent can bein

Seite 16

OPERATION5680 330459 (10--08)224. Place the FaST PAK carton in the cartonholder under the front cover of the machine.Connect the supply hose to the Fa

Seite 17

OPERATION235680 330459 (3--08)STARTING THE MACHINE1. T urn the machine power on.FILLING THE TANKS1. Start the machine.2. Drive the machine to the fill

Seite 18

OPERATION5680 330459 (10--08)244. CONVENTIO NAL SCRUBBING: Open thesolution tank cover and partially fill thesolution tank with water . Pour the requi

Seite 19

OPERATION255680 330459 (11--05)SCRUBBING AND BRUSH INFORMATIOND Pick up oversized debris before scrubbing.Pick up pieces of wire, string, twine, etc.,

Seite 20

OPERATION5680 330459 (11--05)26Cylindrical polypropylene scrub brush -- T h i scylindrical brush uses a softer , general purposepolypropylene bristle

Seite 21

OPERATION275680 330459 (10--08)4. FaST SCRUBBING: Press the top of theFaST switch to start the FaST system.NOTE: Leave the FaST switch in theCONVENTIO

Seite 22

OPERATION5680 330459 (10--08)285. Press the top of the scrub switch to lowerthe scrub head and begin scrubbing.6. Lower the squeegee to the floor with

Seite 23

CONTENTS5680 330459 (10--08)2PageSPECIFICATIONS 73...GENERAL MACHINEDIMENSIONS/CAPACITIES 73...FaST SYSTEM (OPTION) 74...

Seite 24

OPERATION295680 330459 (10--08)DOUBLE SCRUBBINGDouble scrubbing is a method for removing heavyfloor accumulations. This is done by making twopasses ov

Seite 25

OPERATION5680 330459 (9--02)30STOP SCRUBBING1. Release the steering handles.2. Press the bottom of the scrub switch to stopscrubbing and raise the scr

Seite 26

OPERATION315680 330459 (9--02)DRAINING AND CLEANING THE TANKSWhen you are finished scrubbing, or when thevacuum fan shuts off, signalling a full recov

Seite 27

OPERATION5680 330459 (9--02)325. Remove the recovery tank drain hose fromthe mounting clip.6. Remove the recovery tank drain hose plugwhile holding th

Seite 28

OPERATION335680 330459 (3--08)9. Flush out the inside of the recovery tank withclean water.NOTE: DO NOT use steam to clean the tank.Excessive heat can

Seite 29

OPERATION5680 330459 (3--08)3412. An optional debris screen is available for therecovery tank entry. If your machine isequipped with this screen, remo

Seite 30

OPERATION355680 330459 (6--05)OPERATION ON INCLINESDrive the machine slowly on inclines.FOR SAFETY: When using machine, goslow on inclines and slipper

Seite 31

OPERATION5680 330459 (11--05)36POST-OPERATION CHECKLISTCheck over this list of items after you havefinished scrubbing with the machine powered on:- Ch

Seite 32

OPERATION375680 330459 (3--08)MACHINE TROUBLESHOOTINGProblem Cause RemedyTrailing water -- poor or no waterpickupWorn squeegee blades Rotate or replac

Seite 33

OPERATION5680 330459 (10--08)38Problem Cause RemedyPoor propelling tractionTires slip on oily or waxed floors Contact Service CenterUneven brush down

Seite 34

SAFETY PRECAUTIONS35680 330459 (10--08)SAFETY PRECAUTIONSThe following symbols are used throughout thismanual as indicated in their description:W ARNI

Seite 35

MAINTENANCE395680 330459 (3--08)MAINTENANCE123456789101168353417MAINTENANCE CHARTInterval Key Description ProcedureLubricant/FluidNo. ofServicePointsD

Seite 36

MAINTENANCE5680 330459 (3--08)40Interval Key Description ProcedureLubricant/FluidNo. ofServicePoints500 Hours 9 Vacuum fan motor Check motor brushes -

Seite 37

MAINTENANCE415680 330459 (9--02)LUBRICATIONREAR CASTERSThe rear casters each have one grease fitting onthe caster swivel. Lubricate the caster with ag

Seite 38

MAINTENANCE5680 330459 (9--02)42Keep all metallic objects off the top of thebatteries, which may cause a short circuit.Replace any worn or damaged wir

Seite 39

MAINTENANCE435680 330459 (9--02)CHARGING THE BATTERIES1. Drive the machine to a flat, dry surface in awell-ventilated area.2. T urn the machine power

Seite 40 - MAINTENANCE

MAINTENANCE5680 330459 (9--02)44NOTE: If the red “ABNORMAL CYCLE” lamplights when the TENNANT charger is plugged intoa wall outlet, the charger cannot

Seite 41

MAINTENANCE455680 330459 (11--05)SCRUB HEADThe machine is equipped with a disk brush scrubhead. The scrub head contains skirts to controlover-spray fr

Seite 42

MAINTENANCE5680 330459 (6--05)46REMOVING OR REPLACING THE SCRUBHEADThe scrub heads are available in three widths.NOTE: When you change to a different

Seite 43

MAINTENANCE475680 330459 (9--02)4. Disconnect the solution line from the scrubhead tee fitting.5. Disconnect the wire harness from eachscrub motor.6.

Seite 44

MAINTENANCE5680 330459 (9--02)487. Disconnect the lift arms from the scrub headby removing the two clevis pins.8. Mark the location of the actuator tu

Seite 45

SAFETY PRECAUTIONS5680 330459 (10--00)4The safety labels appear on the machine in thelocations indicated. If these or any label becomesdamaged or ille

Seite 46

MAINTENANCE495680 330459 (11--05)LEVELING THE SCRUB HEAD1. Make sure the scrub head is lowered to thefloor.2. Check the level of the scrub head bymeas

Seite 47

MAINTENANCE5680 330459 (9--02)50SCRUB BRUSHES AND PADSThe scrub brushes should be checked daily forwire or string tangled around the brush or drivehub

Seite 48

MAINTENANCE515680 330459 (9--02)4. T urn the brush/pad driver until you can seethe brush spring clip.5. Press the spring clip together with yourthumb

Seite 49

MAINTENANCE5680 330459 (9--02)527. PAD DRIVER ONLY: T urn the pad driverover to access the spring clip underneath.8. Press the spring clip together wi

Seite 50

MAINTENANCE535680 330459 (6--00)10.Replace the center disk to secure the pad inplace on the driver.11. Place the new scrub brush/pad driver on thefloo

Seite 51

MAINTENANCE5680 330459 (11--05)54CYLINDRICAL BRUSHESCheck the brush taper and rotate the brushesfrom front-to-rear every 50 hours of operation, formax

Seite 52

MAINTENANCE555680 330459 (11--05)6. Insert the Idler plug of the idler door into thebrush.7. Push down on the door to catch the door inthe scrub head,

Seite 53

MAINTENANCE5680 330459 (11--05)566. Observe the shape of the brush patterns. Ifthe brush patterns have parallel sides, thebrushes do not need taper ad

Seite 54

MAINTENANCE575680 330459 (03--08)C. T urn the idler shaft to raise or lower theend of the brush as needed tostraighten the brush pattern. Tighten them

Seite 55

MAINTENANCE5680 330459 (3--08)58Rinse and wipe off the sensors daily on machineswith float sensors installed inside the recoverytank.A vacuum fan filt

Seite 56

OPERATION55680 330459 (10--00)OPERATIONOPERATOR RESPONSIBILITY- The operator’s responsibility is to take careof the daily maintenance and checkups oft

Seite 57

MAINTENANCE595680 330459 (3--08)FaST SYSTEM (OPTION)FaST SYSTEM MAINTENANCEEvery 1000 hours replace the water filter and airfilter located in the FaST

Seite 58

MAINTENANCE5680 330459 (3--08)60FaST SYSTEM FILTER SCREENThe FaST system filter screen is located underthe solution tank and filters the water from th

Seite 59

MAINTENANCE615680 330459 (10--08)ec- H2O SYSTEM (OPTION)ec- H2O MODULE FLUSH PROCEDUREThis procedure is only required when an alarmsounds and the ec--

Seite 60

MAINTENANCE5680 330459 (9--06)62SQUEEGEEThe squeegee assembly channels water into thevacuum fan suction. The front blade channels thewater, and the re

Seite 61

MAINTENANCE635680 330459 (9--06)4. Loosen the two mounting knobs.5. Pull the squeegee off the machine.INSTALLING THE SQUEEGEE ASSEMBLY1. Make sure the

Seite 62

MAINTENANCE5680 330459 (9--06)645. If the deflection is not the same over the fulllength of the blade, turn the squeegeeleveling bolt counter-clockwis

Seite 63

MAINTENANCE655680 330459 (9--02)SQUEEGEE BLADESThe squeegee has two squeegee blades, the frontand back. Each blade has four wiping edges. Touse them a

Seite 64

MAINTENANCE5680 330459 (9--02)664. Pull off the rear retaining band.5. Pull off the rear squeegee blade.6. Insert the rotated or new squeegee bladeand

Seite 65

MAINTENANCE675680 330459 (6--05)REPLACING OR ROTATING THE FRONTSQUEEGEE BLADE1. Make sure the squeegee is raised off thefloor.2. T urn the machine pow

Seite 66

MAINTENANCE5680 330459 (11--05)68BELTS AND CHAINSBRUSH DRIVE BELTThe two brush drive belts are located on thecylindrical brush scrub head. The belts d

Seite 67

OPERATION5680 330459 (10--08)6MACHINE COMPONENTSADEFGHIKCMLABCJNOPQMA. Solution tankB. Solution tank fill openingC. Recovery tankD. Steering handlesE.

Seite 68

MAINTENANCE695680 330459 (9--02)PUSHING AND TRANSPORTING THEMACHINEPUSHING THE MACHINEIf the machine becomes disabled, it can bepushed if necessary.Un

Seite 69

MAINTENANCE5680 330459 (9--02)704. Unplug the drive motor from the electricalharness before attempting to winch themachine. The machine will become ea

Seite 70

MAINTENANCE715680 330459 (9--02)MACHINE JACKINGCheck that both the solution and recovery tanksare empty before attempting to jack up themachine.You ca

Seite 71

MAINTENANCE5680 330459 (10--08)72Continue with the freeze protection procedure ifmachine is equipped with the ec--H2O system.ec- H2O Model:4. Press an

Seite 72

SPECIFICATIONS735680 330459 (11--05)SPECIFICATIONSGENERAL MACHINE DIMENSIONS/CAPACITIESItem Dimension/capacityLength with cylindrical scrub head 1.600

Seite 73

SPECIFICATIONS5680 330459 (10--08)74FaST SYSTEM (OPTION)Item MeasureSolution pump 36 V olt DC, 5A, 5,7 LPM (1,5 GPM) open flow ,45 psi bypass settingS

Seite 74 - SPECIFICATIONS

SPECIFICATIONS755680 330459 (9--02)POWER TYPEType Quantity Volts Ah Rating WeightBatteries6 6 235 @ 20 hr rate 30 kg6 6 335 @ 20 hr rate 47 kgType Use

Seite 75

SPECIFICATIONS5680 330459 (9--02)761.625 mm1.660 mm1.690 mm950 mm1.065 mm1.155 mm720 mm1.090 mm353416MACHINE DIM ENSIONSHomeFind...Go To..

Seite 76

OPERATION75680 330459 (10--08)CONTROL PANEL SYMBOLSThese symbols identify controls and displays onthe machine:Key switch Circuit breaker #1--scrub hea

Seite 77

OPERATION5680 330459 (10--08)8CONTROLS AND INSTRUMENTSCB1CB2CB3CB4CB5BDGIJKBLMCAHCB6KNFOE10345A. Operation labelB. Steering handlesC. On-off key switc

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